GE 705-1512-01通用電氣模塊
物流效率大幅提升
通過機器人自動將器具搬運至指定庫位，減少了非必要行走和轉(zhuǎn)運。替換人工牽引車后，大幅減少車輛混行，作業(yè)區(qū)域更加井然有序，物流效率提高46%。
■ 降低人工作業(yè)強度
便捷的貨到人模式，省去人工切換空滿器具環(huán)節(jié)，只需在工作站完成必要操作即可，降低了人工作業(yè)強度。
■ 節(jié)省人力成本
AMR替代人員進(jìn)行物料轉(zhuǎn)運，大幅度降低了人力成本投入，年平均節(jié)省近百萬元。機器人自動換電
GE 705-1512-01通用電氣模塊6臺?？禉C器人自動換電站及10臺充電樁為300余臺移動機器人的電源提供保障，有效降低了項目成本。換電站采用模塊化設(shè)計，2分鐘即可高效完成機器人電池的自動更換，全程無需人工干預(yù)，機器人不斷電、不離線，保證機器人7*24小時不間斷作業(yè)。
智慧物流系統(tǒng)集成
香港百佳項目的智慧物流系統(tǒng)主要集成了百佳WMS、收貨/盤點系統(tǒng)WINS、?？禉C器人控制系統(tǒng)RCS-2000，三者無縫對接，完成單據(jù)入庫、揀選出庫、拆零補貨、理貨、盤點等業(yè)務(wù)。
柔性部署 快速響應(yīng)
RCS-2000可調(diào)度數(shù)百臺機器人協(xié)同作業(yè)，系統(tǒng)具備柔性拓展優(yōu)勢，無需重新規(guī)劃布局，用戶可通過柔性增減機器人及揀選工位的數(shù)量，快速從容地應(yīng)對未來可能的業(yè)務(wù)波動需求。
多級安全防護(hù)
移動機器人配有前/后雙層碰撞檢測，前/后急停按鈕等多級安全防護(hù)，確保作業(yè)過程的人、機安全。同時，用戶可實時監(jiān)測機器人運行狀態(tài)，獲悉機器人位置、任務(wù)執(zhí)行狀態(tài)等信息，便于集中管理或及時發(fā)現(xiàn)異常，保障倉庫業(yè)務(wù)運行。
05、項目收益
提升揀貨效率近100%、降低錯誤率
“人找貨”揀選升級為“貨到人”揀選，移動機器人可完成150000pick/天，整體揀選效率提高近100%。系統(tǒng)完善的防呆防錯機制，大大降低人工揀選錯誤率。
場地利用率提升90%
移動機器人實時分揀，有效降低了現(xiàn)場對物料存儲空間的要求，并通過AMR系統(tǒng)與四向穿梭車立庫系統(tǒng)在物理空間上的高度融合，場地空間利用率提高90%以上。
降低人工作業(yè)強度、人力投入減半
員工可在相對固定的位置作業(yè)，原作業(yè)人員行走路程由20萬步減少至2萬步，大大降低作業(yè)人員勞動強度。作業(yè)人員由原有180人減少至90人。
axis 1 follows, and other axes are similar.
The deviation correction function is divided into fast forward, fast backward, slow forward and slow backward, which can be realized by changing the gear ratio. As shown in Figure 11, a follow condition function block is established.
The cloth length is the counting length of the main encoder, which can be cleared at any time, so the pulse value of the virtual spindle cannot be used directly. However, another virtual axis can be established for length counting, and can be cleared at any time without affecting the normal operation of other axes, as shown in Figure 12.
In the program, axis 8 follows the main encoder to record the number of pulses, and D200 is used as the length counter. When it is necessary to reset, it can be realized as long as M44 is disconnected for one cycle and then turned on. The D200 is transmitted to ah500 CPU to calculate the length.
7 conclusion
The solution of medium-sized PLC ah500 and ah10pm motion module based on Delta has been successfully applied in circular screen printing machine, and the speed can reach 100M / min. At the same time, if Delta's servo driver and Delta's PLC controller are used together, we can customize more solutions for customers and provide customers with low-cost, high-performance and optimized system solutions.
