HONEYWELL 51405039-275模塊,CC-PAOX01培訓(xùn)教程
傳統(tǒng)網(wǎng)板印刷機器多半為半自動的單工位機器,印刷完畢后再搬運到下一個地方做固化、光油等后續(xù)處理。在這個過程中,容易因為人為操作不當(dāng)對產(chǎn)品造成不必要的損傷,而且也因為中間的搬運過程影響生產(chǎn)的效率,所以就衍生出了8工位轉(zhuǎn)盤式網(wǎng)板印刷機。把等離子除塵、印刷、UV固化、光油等多道工序集成到一臺機器上,這樣不但提高生產(chǎn)效率也節(jié)約人工成本。由于終端廠家生產(chǎn)的需要印刷的瓶子尺寸規(guī)格繁多,所以要求工藝參數(shù)設(shè)置需要簡單便捷,對于以往生產(chǎn)過的產(chǎn)品能直接調(diào)用參數(shù),以方便現(xiàn)場人員調(diào)試。
HONEYWELL 51405039-275模塊因此設(shè)備支持配方的導(dǎo)入與下載,更換產(chǎn)品時可以節(jié)省調(diào)試所需的時間。印刷工位由升降軸、網(wǎng)板軸、工件旋轉(zhuǎn)軸、刮刀切換氣缸組成。印刷過程中需要保證網(wǎng)板軸和工件旋轉(zhuǎn)軸有位置對應(yīng)關(guān)系,印刷精度保證在0.3-0.5mm以內(nèi)。由于產(chǎn)品尺寸的多樣性,所以每一個都需要設(shè)置瓶子的直徑和需要印刷的角度再通過算法規(guī)劃出凸輪曲線,然后通過電子凸輪耦合兩個工藝軸保證同步運動。根據(jù)不同瓶子的尺寸(周長),和需要印刷圖案的長度,生產(chǎn)效率可以在35-40個/分鐘。觸摸屏采用以太網(wǎng)形式通訊PLC,PLC選用匯川AM403中型PLC支持EtherCat總線最大能帶16個電機軸。PLC通過EtherCat總線協(xié)議控制伺服,EtherCat總線的優(yōu)勢是通訊距離長、時間延時極小、實時性高、接線簡便。IS620N系列伺服驅(qū)動器基于IS620P系列的功能與性能,支持Ethercat以太網(wǎng)通訊協(xié)議,支持多圈絕對值編碼器,可以進行復(fù)雜的多軸伺服并聯(lián)高速協(xié)同控制。提供了剛性表設(shè)置、慣量辨識及振動抑制功能,使伺服驅(qū)動器簡單易用。衛(wèi)星式柔版印刷機控制要求
合信項目機型需要兩個控制系統(tǒng):
1、收放卷及主軸變頻控制,攪墨加熱(合信CTS7-200系列PLC控制);(暫不介紹)
2、實現(xiàn)6個印刷輥單元與中心印刷輥同步,實現(xiàn)設(shè)備套準(zhǔn)及更換袋長自動修改同步區(qū)。(合信CTH300-C系列控制)全系統(tǒng)由集成運動控制、順序控制功能的CTH300-C系列運動控制器C36+高響應(yīng)高精度的伺服驅(qū)動系統(tǒng)H1A,PLC通過凸輪方式跟隨主軸中心印刷輥筒的編碼器,伺服電機驅(qū)動印刷輥單元,電子凸輪使6個印刷輥單元與中心印刷輥筒同步,實現(xiàn)設(shè)備套準(zhǔn)以及更換袋長自動修改同步區(qū)等。整體配置采用 EtherCAT 通訊方案,是一個高端、合理、而又經(jīng)濟的選擇。A1軟件功能強
In the field of industrial automation control, the position of PLC is still unparalleled. Even though the market scale shrank slightly in 2009 due to the impact of the financial crisis, its development momentum is still strong. Even in the face of the crisis, many PLC manufacturers are still optimistic about the development prospect of PLC and continue to increase investment.In addition to the development of the product itself, the future development of PLC depends more on the development of users and the market. The fundamental existence of any product lies in the needs of users and the market. The latest research of arc shows that in the next five years, the capital investment in the field of automation products from all walks of life will continue to maintain a strong momentum.
PLC's Chinese market is expected to grow at a compound annual growth rate of 12.4%, and its market share is expected to increase from nearly US $750 million in 2006 to US $1.3 billion in 2011.
According to the forecast, China's PLC market will recover to a high growth rate of 9% - 11% from 2010 to 2012. In terms of industrial application, metallurgy, automobile,